Off-Grid Solar Sizing Calculator

Size an off-grid solar system with battery storage for autonomous living. Calculate panels, batteries, and charge controller requirements.

kWh/day
hrs
days
%
%
Solar Array Size
4.40 kW
11 × 400W panels
Battery Bank (Total)
59.2 kWh
47.4 kWh usable at 80% DoD
Inverter Size
6 kW
Recommended minimum
Charge Controller
92 A
MPPT controller at 48V
Daily w/ Losses
15.8 kWh
Accounting for inverter losses
Est. System Cost
$33,539.00
Panels + batteries + inverter + BOS

System Component Costs

Solar Panels$3,080.00
Battery Bank$23,684.00
Inverter$2,400.00
BOS / Wiring$4,375.00

Common Off-Grid Loads

ApplianceWattsHours/DayDaily kWh
Refrigerator150243.6
LED Lighting10060.6
Laptop/TV20051.0
Well Pump75021.5
Washer50010.5
Microwave1,2000.50.6
Total7.8

Battery Technology Comparison

TypeEfficiencyMax DoDCycle LifeCost/kWh
LiFePO4 (Lithium Iron Phosphate)95%80%5,000$400.00
AGM Lead-Acid85%50%800$200.00
Gel Lead-Acid87%50%1,000$250.00
Flooded Lead-Acid80%50%600$150.00
Planning notes, formulas, and examples

About the Off-Grid Solar Sizing Calculator

Off-grid solar systems must meet 100% of your energy needs with no utility backup. This requires careful sizing of both the solar array and battery bank to ensure reliable power through cloudy days, seasonal variations, and nighttime consumption.

Unlike grid-tied systems that can draw from the utility when solar falls short, off-grid systems must include enough battery storage to cover multiple days of autonomy (typically 2–3 days). The solar array must be large enough to recharge the batteries while simultaneously powering daytime loads, even during the lowest-production month.

This calculator helps you size both components: the solar array based on your daily energy needs and worst-month sunlight, and the battery bank based on days of autonomy and depth of discharge limits. Proper sizing prevents system failures while avoiding over-investment in unnecessary capacity.

Quantifying this parameter enables systematic comparison across facilities, time periods, and equipment configurations, revealing optimization opportunities that reduce both costs and emissions.

When This Page Helps

An undersized off-grid system leads to power outages. An oversized one wastes money. This calculator balances reliability and cost by accounting for autonomy days, battery depth of discharge, and worst-case solar production.

How to Use the Inputs

  1. Enter your total daily energy consumption in kWh.
  2. Enter peak sun hours for the worst month at your location.
  3. Enter the system derate factor and battery round-trip efficiency.
  4. Enter desired days of autonomy (2–3 for most applications).
  5. Enter battery depth of discharge (typically 50% for lead-acid, 80% for lithium).
  6. Review the recommended solar array size and battery capacity.
Formula used
Array kW = Daily kWh / (PSH × Derate × Battery Efficiency) Battery kWh = Daily kWh × Days of Autonomy / Depth of Discharge

Example Calculation

Result: 5.21 kW array, 90 kWh battery bank

For 15 kWh/day with 4 PSH, 0.80 derate, and 90% battery efficiency: Array = 15 / (4 × 0.80 × 0.90) = 5.21 kW. Battery bank = 15 × 3 / 0.50 = 90 kWh total capacity (45 kWh usable). This ensures 3 days of power without sun.

Tips & Best Practices

  • Use the worst month's peak sun hours, not the annual average, for reliable sizing.
  • Lithium batteries allow 80% DoD vs 50% for lead-acid, requiring a smaller bank.
  • Add a 10–20% safety margin to account for unexpected consumption or extra cloudy periods.
  • Consider a backup generator for extended cloudy periods to reduce battery and array sizing.
  • Track your actual daily consumption for a week before sizing — estimates are often too low.
  • Charge controllers must be sized to handle the full solar array current.

Off-Grid System Components

A complete off-grid system includes: solar panels, a charge controller (MPPT recommended), a battery bank, an inverter (pure sine wave for sensitive electronics), and a backup generator. All components must be matched for voltage and capacity to work efficiently together.

Sizing for Worst-Case Conditions

Always size based on the worst production month, not the annual average. In northern latitudes, December/January production can be 30–50% of summer output. If you size for summer, you'll run out of power in winter.

Reducing Energy Needs

The most cost-effective strategy for off-grid living is reducing consumption. Each kWh you eliminate saves $1,000+ in system cost over the system life. Use propane for heating and cooking, LED lighting, efficient refrigeration, and laptop computers instead of desktops.

Sources & Methodology

Last updated:

Frequently Asked Questions

  • Two to three days is standard for most off-grid homes. If you have a backup generator, 1–2 days may suffice. For critical applications or locations with frequent extended cloud cover, 4–5 days provides more security.