5S Audit Score Calculator
Calculate your 5S audit score from Sort, Set in Order, Shine, Standardize, and Sustain ratings. Assess workplace organization and lean maturity.
Calculate your hoshin kanri strategy alignment score. Measure how well your organizational objectives cascade and align from top-level goals to shop floor actions.
| Dimension | Current | Target | Gap | Priority |
|---|---|---|---|---|
| Strategic Alignment | 84.0% | 90%+ | 16% | Medium |
| Completion Rate | 70.0% | 85%+ | 15% | Medium |
| Effective Execution | 58.8% | 75%+ | 16.2% | Medium |
| Off-Track Rate | 10.0% | < 10% | — | Low |
| Objectives per Team | 6.3 | 5–8 | — | Low |
| Step | Activity | Key Output |
|---|---|---|
| 1. Vision | Define 3–5 year vision | Long-range strategic direction |
| 2. Breakthroughs | Select 2–4 breakthrough objectives | Annual must-win battles |
| 3. Catchball | Negotiate objectives up/down levels | Aligned objectives at every level |
| 4. X-Matrix | Map strategies → tactics → metrics → owners | Visual strategy deployment map |
| 5. Bowling Chart | Track monthly targets vs actuals | Monthly progress reviews |
| 6. President Review | Senior leader gemba reviews | Course corrections, obstacle removal |
| 7. Hansei | Year-end reflection and learning | Lessons for next hoshin cycle |
Hoshin Kanri (policy deployment) is a strategic planning methodology that aligns the entire organization toward breakthrough objectives. Through a process called "catchball," goals cascade from top management through every level, ensuring that daily activities connect directly to strategic priorities.
Measuring hoshin alignment reveals whether strategic intentions translate into action at every level. High alignment means every department, team, and individual understands how their work contributes to organizational breakthrough objectives. Low alignment means effort is scattered across disconnected activities.
This calculator measures hoshin kanri alignment by tracking the completion and connection of objectives across organizational levels. Enter the total number of objectives at each level and how many are linked to upper-level goals to see your alignment score.
Precise measurement of this value supports data-driven planning and helps manufacturing professionals make informed decisions about resource allocation and process optimization strategies. Quantifying this parameter enables systematic comparison across time periods, shifts, and production lines, revealing patterns that might otherwise go unnoticed in routine operations.
Strategy without execution is fantasy. Hoshin kanri bridges the gap, but only when alignment is maintained. Measuring alignment quarterly ensures that breakthrough objectives don't get lost in the noise of daily operations and departmental silos.
Alignment Score = (Linked Objectives ÷ Total Objectives) × 100%
Completion Rate = (Completed Objectives ÷ Total Objectives) × 100%
Effective Execution = Alignment Score × Completion Rate ÷ 100Result: 84% alignment, 70% completion
Alignment = 42/50 = 84%. Completion = 35/50 = 70%. Effective execution = 84% × 70% = 58.8%. While alignment is good, completion needs improvement. The 8 unlinked objectives should be evaluated for elimination or connection to breakthrough goals.
Step 1: Define 2-4 breakthrough objectives (3-5 year horizon). Step 2: Cascade to annual objectives through catchball. Step 3: Deploy to departments with specific targets and actions. Step 4: Execute with monthly PDCA reviews. Step 5: Conduct annual review and set next year's hoshin. The cycle repeats continuously.
Hostin kanri manages breakthrough improvement. Daily management (nichijo kanri) manages routine operations and standards. Both are essential — you cannot improve without stability, and you cannot grow without breakthrough. The hoshin system sits on top of a functioning daily management foundation.
Too many objectives, no catchball (top-down only), infrequent reviews, lack of A3 discipline, and disconnection between hoshin and daily work. The most common failure is treating hoshin as an annual planning exercise rather than a living management system with regular PDCA cycles.
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Hoshin kanri (方針管理) is a Japanese strategic planning methodology meaning "direction management." It aligns organizational strategy with daily operations through cascading objectives, catchball negotiation, and structured review. Also called policy deployment or strategy deployment.
Catchball is the back-and-forth negotiation process where objectives are passed between organizational levels. Upper management proposes objectives; lower levels respond with what they can commit to, what resources they need, and alternative approaches. This builds alignment and ownership.
The X-matrix (hoshin planning matrix) is a single-page visual that shows the relationship between breakthrough objectives, annual objectives, improvement priorities, and responsible teams. It reveals gaps where objectives lack supporting actions or ownership.
Two to four maximum. Breakthrough objectives are game-changing goals (e.g., "reduce lead time by 50%"). More than four dilutes focus and resources. If everything is a priority, nothing is. True breakthrough means significant stretch from current performance.
Management by Objectives (MBO) often devolves into individual targets set top-down. Hoshin kanri uses catchball for bidirectional goal-setting, emphasizes process as well as results, focuses on breakthrough (not routine), and includes structured PDCA review.
Monthly reviews are standard for annual objectives. Quarterly deep reviews assess strategic alignment and make course corrections. Annual reviews set new objectives based on what was learned. Daily management connects to hoshin through visual board metrics.
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